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MAX8540, MAX8541
Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies

Versatile, High-Frequency PWM Controllers Reduce Isolated DC-DC Converter Size and Cost


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Status
Active: In Production.

Data Sheet
FULL DATA SHEET (PDF, 248kB)
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Description
The MAX8540/MAX8541 pulse-width-modulated (PWM) controllers for forward/flyback isolated DC-to-DC converters provide maximum flexibility to power-supply designers and reduce external component count. These controllers allow common PC board layout for current-mode (MAX8540) and voltage-mode (MAX8541) designs.

Both controllers feature adjustable switching frequency and external synchronization from 200kHz to 1MHz. Active-high and active-low enable, undervoltage protection (UVP), and overvoltage protection (OVP) reduce external component count.

Maximum duty cycle is adjustable, and the feed-forward function scales the maximum duty cycle with input voltage to limit the maximum volt-seconds applied to the transformer primary. The MAX8540 allows the user to select the value of slope compensation to further optimize magnetics design. The MAX8541 features user-adjustable ramp magnitude for the PWM comparator.

A cycle-by-cycle current-limit function controls the peak primary current during overload and short circuit. Both controllers can be set to latch off or to hiccup when a short circuit is detected. The number of current-limited cycles to initiate the hiccup mode and number of cycles skipped are user selectable to allow startup with high-capacitance loads and protect the converter against sustained short circuits.

The MAX8540/MAX8541 feature 9Ω internal gate drivers for low-power applications and are compatible with external gate drivers for high-power applications. Both devices are available in the space-saving 16-pin QSOP package.

The MAX8541 EV kit evaluates the MAX8540 and the MAX8541 to speed designs. Design examples are also available in application notes: 50W Voltage-Mode Forward Converter Design with the MAX8541 and 50W Current-Mode Forward Converter Design with the MAX8540.

Key Features   Applications/Uses
  • 200kHz to 1MHz Adjustable Switching Frequency
  • Synchronization to External Clock
  • Programmable, Constant Maximum Volt-Second Simplifies Transformer Design
  • Programmable Hiccup/Skip Cycles or Latch-Mode Protection
  • Clean Startups with High-Capacitance Loads
  • Programmable Under/Overvoltage Protection
  • Current-Mode, Adjustable Slope Compensation (MAX8540)
  • Voltage-Mode, Adjustable Ramp Magnitude (MAX8541)
  • 10mA, 5V Regulator
  • 75mV to 1.25mV Adjustable Current Limit Reduces External Components
  • Internal Gate Driver for Low-Power Applications
  • External Gate Driver for High-Power Applications

 
  • Cell Phone Base Stations
  • High-Performance Offline AC/DC Converters
  • Isolated DC-to-DC Modules (Bricks)
  • Telecom and Network Systems

    Key Specifications:  Isolated Power Supplies
    Part Number VIN
    (V)
    VIN
    (V)
    Topology Features Cntrl. Loop Feedback Freq.
    (kHz)
    Duty Cycle
    (%)
    ICC
    (mA)
    Oper. Temp.
    (°C)
    Price
    min max min max max See Notes
    MAX8540  7.6 18
    Flyback
    Single-Ended Forward
    Adjustable Frequency
    Synchronizable Freqeuncy
    Thermal Shutdown
    UVLO
    Current Mode Opto 1000 80 5 -40 to +85 $1.50 @1k
    MAX8541  Voltage Mode $1.50 @1k
    See All Isolated Power Supplies (31)

    Diagram
    MAX8540, MAX8541: Typical Operating Circuit
    Typical Operating Circuit

    Application Notes
  • Application Note 2039: 50W Voltage-Mode Forward Converter Design with the MAX8541 - MAX8541
  • Application Note 2040: 50W Current-Mode Forward Converter Design with the MAX8540 - MAX8540

    Reliability Reports
  • Show FIT data for:
  • Request Reliability Report for:

    Software/Models
    none

    Ordering Information
    Notes:

    1. Other options and links for purchasing parts are listed at: http://www.maxim-ic.com/sales.
    2. Didn't Find What You Need? Ask our applications engineers. Expert assistance in finding parts, usually within one business day.
    3. Part number suffixes: T or T&R = tape and reel;+ = RoHS/lead-free;# = RoHS/lead-exempt. More: SeeFull Data Sheet or Part Naming Conventions.
    4. * Some packages have variations, listed on the drawing. "PkgCode/Variation" tells which variation the product uses. Note that "+", "#", "-" in the part number suffix describes RoHS status. Package drawings may show a different suffix character.


    Devices: 1-6 of 6

    MAX8540 Free
    Sample
    Buy Status
    Package: TYPE PINS FOOTPRINT
      DRAWING CODE/VAR *
    Temp RoHS/Lead-Free?
    Materials Analysis
    MAX8540EEE+  
    Active QSOP;16 pin;30.9 mm²
    Outline Drawing: 21-0055 (PDF)
    Land Pattern: 90-0167 (PDF)
    Use pkgcode/variation: E16+1*
    -40°C to +85°C RoHS/Lead-Free: Lead Free
    Materials Analysis
    MAX8540EEE+T    
    Active

    Land Pattern: Not Available

    -40°C to +85°C See data sheet
    MAX8540EEE    
    Active QSOP;16 pin;30.9 mm²
    Outline Drawing: 21-0055 (PDF)
    Land Pattern: 90-0167 (PDF)
    Use pkgcode/variation: E16-1*
    -40°C to +85°C RoHS/Lead-Free: No
    Materials Analysis
    MAX8540EEE-T    
    Active

    Land Pattern: Not Available

    -40°C to +85°C See data sheet
    MAX8541 Free
    Sample
    Buy Status
    Package: TYPE PINS FOOTPRINT
      DRAWING CODE/VAR *
    Temp RoHS/Lead-Free?
    Materials Analysis
    MAX8541EEE    
    Active QSOP;16 pin;30.9 mm²
    Outline Drawing: 21-0055 (PDF)
    Land Pattern: 90-0167 (PDF)
    Use pkgcode/variation: E16-1*
    -40°C to +85°C RoHS/Lead-Free: No
    Materials Analysis
    MAX8541EEE-T    
    Active

    Land Pattern: Not Available

    -40°C to +85°C See data sheet

    More Information
  • New Product Press Release 2003-05-09 

    Related Products
    MAX8515, MAX8515A Wide-Input 0.6V Shunt Regulators for Isolated DC-DC Converters

    More Like This: View Product Families for Similar Products

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    Document Ref.: 19-2830; Rev 0; 2003-05-12
    This page last modified: 2007-08-07


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