MAX8540, MAX8541

Synchronizable, High-Frequency Current- and Voltage-Mode PWM Controllers for Isolated Supplies

Versatile, High-Frequency PWM Controllers Reduce Isolated DC-DC Converter Size and Cost

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Status Explanations for product status codes

Active: In Production.

Description

The MAX8540/MAX8541 pulse-width-modulated (PWM) controllers for forward/flyback isolated DC-to-DC converters provide maximum flexibility to power-supply designers and reduce external component count. These controllers allow common PC board layout for current-mode (MAX8540) and voltage-mode (MAX8541) designs.

Both controllers feature adjustable switching frequency and external synchronization from 200kHz to 1MHz. Active-high and active-low enable, undervoltage protection (UVP), and overvoltage protection (OVP) reduce external component count.

Maximum duty cycle is adjustable, and the feed-forward function scales the maximum duty cycle with input voltage to limit the maximum volt-seconds applied to the transformer primary. The MAX8540 allows the user to select the value of slope compensation to further optimize magnetics design. The MAX8541 features user-adjustable ramp magnitude for the PWM comparator.

A cycle-by-cycle current-limit function controls the peak primary current during overload and short circuit. Both controllers can be set to latch off or to hiccup when a short circuit is detected. The number of current-limited cycles to initiate the hiccup mode and number of cycles skipped are user selectable to allow startup with high-capacitance loads and protect the converter against sustained short circuits.

The MAX8540/MAX8541 feature 9Ω internal gate drivers for low-power applications and are compatible with external gate drivers for high-power applications. Both devices are available in the space-saving 16-pin QSOP package.

The MAX8541 EV kit evaluates the MAX8540 and the MAX8541 to speed designs. Design examples are also available in application notes: 50W Voltage-Mode Forward Converter Design with the MAX8541 and 50W Current-Mode Forward Converter Design with the MAX8540.
 

Data Sheet

Download this datasheet in PDF formatDownload Rev 0 (PDF, 248kB)
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Key Features

  • 200kHz to 1MHz Adjustable Switching Frequency
  • Synchronization to External Clock
  • Programmable, Constant Maximum Volt-Second Simplifies Transformer Design
  • Programmable Hiccup/Skip Cycles or Latch-Mode Protection
  • Clean Startups with High-Capacitance Loads
  • Programmable Under/Overvoltage Protection
  • Current-Mode, Adjustable Slope Compensation (MAX8540)
  • Voltage-Mode, Adjustable Ramp Magnitude (MAX8541)
  • 10mA, 5V Regulator
  • 75mV to 1.25mV Adjustable Current Limit Reduces External Components
  • Internal Gate Driver for Low-Power Applications
  • External Gate Driver for High-Power Applications
 

Applications/Uses

  • Cell Phone Base Stations
  • High-Performance Offline AC/DC Converters
  • Isolated DC-to-DC Modules (Bricks)
  • Telecom and Network Systems
   

Key Specifications:

Isolated Power Supplies
Part Number VIN
(V)
VIN
(V)
Topology Cntrl. Loop Feedback Freq.
(kHz)
Duty Cycle
(%)
ICC
(mA)
Oper. Temp.
(°C)
Budgetary Price
min max min max max See Notes
MAX8540  7.6 18
Flyback
Single-Ended Forward
Current Mode Opto 1000 80 5 -40 to +85 -
MAX8541  Voltage Mode -
See All Isolated Power Supplies (20)
Pricing Notes:
This pricing is BUDGETARY, for comparing similar parts. Prices are in U.S. dollars and subject to change. Quantity pricing may vary substantially and international prices may differ due to local duties, taxes, fees, and exchange rates. For volume-specific prices and delivery, please see the price and availability page or contact an authorized distributor.


Diagram

MAX8540, MAX8541: Typical Operating Circuit
Typical Operating Circuit

Application Notes

Application Note 2039   50W Voltage-Mode Forward Converter Design with the MAX8541
Application Note 2040   50W Current-Mode Forward Converter Design with the MAX8540

Reliability Reports

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Software/Models

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Ordering Information

Filters: Part Number: Package: Temperature: Tape and Reel Sample
Part Number Free
Sample
Buy Status Explanations for product status codes Package:
TYPE PINS FOOTPRINT
DRAWING  CODE/VAR *
Temp RoHS/Lead-Free?
Materials Analysis
MAX8540EEE    
Active QSOP;16 pin;30.9 mm²
Outline Drawing:21-0055 (PDF)
Land Pattern: 90-0167 (PDF)
Use pkgcode/variation: E16-1*
-40°C to +85°C RoHS/Lead-Free: No
Materials Analysis
MAX8540EEE+    
Active QSOP;16 pin;30.9 mm²
Outline Drawing:21-0055 (PDF)
Land Pattern: 90-0167 (PDF)
Use pkgcode/variation: E16+1*
-40°C to +85°C RoHS/Lead-Free: Lead Free
Materials Analysis
MAX8540EEE+T    
Active QSOP;

Land Pattern: Not Available

-40°C to +85°C See data sheet
MAX8540EEE-T    
Active QSOP;16 pin

Land Pattern: Not Available

-40°C to +85°C See data sheet
MAX8541EEE    
Active QSOP;16 pin;30.9 mm²
Outline Drawing:21-0055 (PDF)
Land Pattern: 90-0167 (PDF)
Use pkgcode/variation: E16-1*
-40°C to +85°C RoHS/Lead-Free: No
Materials Analysis
MAX8541EEE-T    
Active QSOP;16 pin

Land Pattern: Not Available

-40°C to +85°C See data sheet

Notes:
  1. Other options and links for purchasing parts are listed at: http://www.maxim-ic.com/sales.
  2. Didn't Find What You Need? Ask our applications engineers. Expert assistance in finding parts, usually within one business day.
  3. Part number suffixes: T or T&R = tape and reel; + = RoHS/lead-free; # = RoHS/lead-exempt; -D = drypack; -U/+U on DS parts = cut tape. More: See Full Data Sheet or Maxim Product Naming Conventions.
  4. * Some packages have variations, listed on the drawing. "PkgCode/Variation" tells which variation the product uses. Note that "+", "#", "-" in the part number suffix describes RoHS status. Package drawings may show a different suffix character.

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More Information

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Information Index

Document Ref.: 19-2830 Rev 0; 2003-05-12
This page last modified: 2007-08-07


 


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